Senior Project Engineer - Medical Device

  • Extremity Care
  • San Antonio, Texas
  • Full Time
Senior Project Engineer - Medical Device

Purpose

The Senior Project Engineer for the Medical Devices Team will be responsible for supporting existing products and the development of new products. This will include leading project management, product development, and verification & validation activities.

Responsibilities

Manage and execute product development projects from ideation to market launch and sustaining

Identify and develop project deliverables required for the launch of new products in collaboration with the Quality Assurance and Operations departments

Lead project management activities on assigned projects including the project schedule, budget, work products and deliverables

Execute projects following design control practices and develop necessary project inputs and outputs required for each development phase. This includes collecting customer and market feedback to identify critical product characteristics

Design new products and accessories using CAD software and analyze with FEA or experimental analysis where needed

Develop and execute validation protocols in accordance with regulatory requirements. Review validation data and draft validation reports

Manage and mentor Project Engineers specific to the scope of a designated project

Develop and review risk management documents such as failure modes and effects analysis (FEMA)

Collaborate with the QA/RQ departments to develop quality supplier agreements, labeling, product claims, 510K submissions, regulatory strategies, and sales & marketing materials

Provide technical expertise in varied product development projects to include providing guidance to engineers in the development of product designs, manufacturing processes, troubleshooting, and design controls

Organize effective methods of communication between project stakeholders

Develop scalable and repeatable manufacturing processes for new products in collaboration with the Quality Assurance (QA) and Operations departments

Author and revise standard operating procedures (SOP) according to FDA, AATB, and other regulations if applicable

Review, analyze, and characterize critical financial characteristics of products including COGS

Conduct group training for new processes and complete technology transfer of new products

Perform processing of human tissue as part of the development of new processes

Design and execute scientific experiments for product development projects. Complete data collection and data analysis to support project deliverables. Experimentation may extend to in-vitro or in-vivo assays

Execute and plan new company initiatives including equipment onboarding, supply chain management, distribution capability, and product support

Design and develop proprietary manufacturing fixtures and equipment. Order and evaluate commercial equipment to support new or existing manufacturing processes

Assist with investigation of product quality events and corrective and preventative (CAPA) actions

Support regulatory and reimbursement submissions for products

Identify and develop a working knowledge of ASTM, AAMI, ISO, and other necessary validation or testing guidance required for assigned product development projects

Maintain a working knowledge of FDA 21 CFR 1271, FDA 21 CFR 820, AATB standards, ISO Standards, cGMP/CGTP, other relevant regulations/standards, and internal organizational policies and standard operating procedures

Maintain acceptable attendance and punctuality for scheduled work hours and meetings. Ensure completion of assigned tasks and responsibilities within defined timeframes

Flexibility to work outside of normal business hours during weekdays or weekends with reasonable advance notice to support business/operational needs when necessary

Perform other duties as assigned

Skills

Ability to work independently and in a team environment

Project management experience

Ability to present complex ideas

Knowledge of manufacturing environment and validation procedures

Strong design skills and experience using CAD

Knowledge and experience with effective DFM reviews

Strong analytical and creative thinking skills

Experience working with vendors and suppliers

Excellent attention to detail and organization

Excellent written and verbal communication

Highest level of ethics and integrity

Ability to lead and motivate right behaviors

Ability to multi-task and work in a fast-paced environment

Strong technical writing

Effective project management

Proficiency in Microsoft Office

Qualifications/Requirements

Bachelor's degree in biomedical engineering, tissue engineering, mechanical engineering, or related field, from an accredited college or university required.

5-6 years of experience in product development required

4 years of experience in project management required

Experience in mechanical design and 3D modeling CAD software required

Experience in manufacturing process design

Working knowledge of design control processes

Experience with allografts and/or medical devices preferred.

Clearance of favorable background investigation required.

Senior Project Engineer - Medical Device

Extremity Care

San Antonio, TX

Full Time

Bachelor's

Published on 08/06/2025

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Job ID: 488982077
Originally Posted on: 8/11/2025

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