Process Engineer

  • Synectics
  • Louisville, Tennessee
  • Full Time

Key Responsibilities:

  • Lead subsystem scale-up of patented electrochemical CNT production process

  • Design, select, and optimize process equipment and manufacturing layouts

  • Develop and execute process validation and quality control protocols

  • Troubleshoot and resolve technical challenges, implementing rapid, effective solutions

  • Collaborate with R&D, engineering, and team leadership to align technical progress with business strategy

  • Prepare process documentation, SOPs, and commissioning protocols along with clear technical reports for internal and external stakeholders

  • Ensure compliance with safety, environmental, and regulatory standards

  • Mentor and train junior engineers and technicians

  • Support technology scaling from pilot to full-scale systems

Near-Term Focus Areas:

  • Perform mass and energy balance calculations for scale-up design

  • Develop and update PFDs and P&IDs

  • Size and source process equipment (pumps, exchangers, vessels, etc.)

  • Design and execute prototype testing and improvement experiments

  • Tune process control loops and collaborate with automation engineers, mechanical engineers, and electrical engineers

Qualifications:

  • US citizenship required (due to federal contract work)

  • B.S. or M.S. in Chemical Engineering or a closely related field

  • 5-10 years of process engineering experience in advanced materials, chemicals, or related sectors

  • Demonstrated success in process scale-up and systems troubleshooting

  • Proficiency with process simulation, design tools, and manufacturing best practices

  • Strong analytical, communication, and project management skills

  • Experience with safety and regulatory compliance (a plus)

  • Familiarity with LabVIEW, PLCs, or process control systems (a plus)

Job ID: 479629369
Originally Posted on: 6/3/2025

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