Process Engineer

Position Summary:

We are seeking a dedicated and experienced Process Engineer to assess and continuously improve existing processes and lead the design, implementation, and optimization of innovative new production processes. This role is hands-on and highly collaborative, requiring a balance of technical expertise, problem-solving ability, and cross-functional communication. The ideal candidate will have a strong background in chemical or mechanical engineering, experience with formulation technologies, and a solid understanding of manufacturing operations including compounding, mixing, hot pour, filling, milling, extrusion, and packaging.

Key Responsibilities:

• Manage the full lifecycle of process design and continuous improvement projects—from concept through to commissioning and startup.
• Design, implement, and optimize new production processes with a focus on efficiency, safety, and quality.
• Conduct process development, trials, validations, and optimizations to establish robust process parameters.
• Source and evaluate equipment and process technology suppliers to meet project and process objectives.
• Collaborate with cross-functional teams (innovation, operations, maintenance, quality, etc.) to align designs with business goals.
• Troubleshoot process issues and provide technical guidance to resolve challenges.
• Ensure compliance with safety standards, health regulations, and internal procedures.
• Create and maintain technical documentation, including flow diagrams, reports, SOPs, and process specifications.
• Assess and continuously improve existing processes for cost-efficiency, reliability, and scalability.
• Contribute to the design, testing, and upgrading of equipment and process control systems.

Required Qualifications:

• Bachelor’s degree in chemical engineering, mechanical engineering, or a related discipline.
• 3–5 years of experience in process design and engineering within a regulated manufacturing environment.
• Proven experience across the full lifecycle of process design and continuous improvement projects (design, trials, commissioning, startup).
• Strong background in chemical processes and formulation technologies (e.g., soap base-like materials).
• Hands-on experience with process technologies such as compounding, mixing, extrusion, milling, hot pour, and pressing.
• Working knowledge of engineering design software.
• Familiarity with process-related standards, safety requirements, and regulatory guidelines.
• Strong technical, analytical, and problem-solving skills.
• Excellent verbal and written communication skills.
• Ability to manage multiple projects, prioritize tasks, and meet deadlines.
• Demonstrated leadership in cross-functional environments.

Preferred Qualifications:

• Experience with process equipment maintenance and control systems.
• Background in performing and documenting process qualifications and validations.
• Knowledge of lean manufacturing or Six Sigma methodologies.